Korsch AG: XL 400⁴ MFP

XL 400⁴ MFP

MULTI-FUNCTION PLATFORM

XL 400⁴ MFP - Most Flexible Tablet Press in the World

The XL 400⁴ MFP offers an innovative and flexible design platform that permits the production of all tablet formats on a single tablet press, including single-layer, bi-layer, tri-layer, tablet-in-tablet and chip-in-tablet. The result is an unprecedented advancement in tablet press technology which permits maximum efficiency and utilization from a single tablet press.

Single-Layer

Bi-Layer

Tri-Layer

Tablet-in-Tablet

Technical & Chemical Applications

For more than 40 years, KORSCH has developed new technology for the technical markets, including multi-layer, ringed pellets, and special shapes – all designed to operate in harsh, 24/7 environments.

The 4th Generation

The XL 400⁴ offers a new level of innovation and advancement, while maintaining the flexibility that is the hallmark of the XL 400 design. Smarter and featuring a complete new control system interface, the machine offers an intuitive operating experience. The integration of the electrical cabinet, a sealed machine design without cooling fans or vents, and the use of an advanced torque drive enhance the proven design of the XL 400⁴ platform.

One Common XL 400⁴ Platform, Two Machine Models

The XL 400⁴ design offers a single-layer only (SFP) and a flexible single and multi-layer (MFP) capability in two machine models that share a common platform and fully interchangeable components. Further advantages are the identical control systems and HMI environment, process equivalent design for direct product transfer or the common procedures for setup, changeover, and turret exchange between both machines.

Multi-Layer Expertise

The XL 400⁴ fulfills the special requirements of multi-layer tableting including the following features:

Retracting feeder design for fully automated layer sampling at production speeds
Monitoring of individual force at the tamping and final compression stations with closed loop control of each layer weight
Single-tablet rejection based on layer tamping force and final compression force with reject log
No cross-contamination with zero clearance feeders

Unique Flexibility

The XL 400⁴ MFP features an modified carrier plate and head piece that permits the installation of a wide range of conversion kits consisting of compression roller modules, feeder modules, and cam track modules that permit a “plug and play” approach for maximum versatility.

Superior Accessibility by Design

The innovative carrier plate design of the XL 400⁴ eliminates the traditional corner columns and offers extreme access to the compression zone. The combination of smooth surfaces and quick-disconnects permits fast cleaning and changeover. The routing of the dust extraction hoses through a dedicated chamber contributes to the great serviceability of the XL 400⁴.

Minimal Noise and Vibration

The unique and patented design of the carrier plate, with dampers, fully isolates vibration from the head piece and machine base. The result is:

Very low noise emission < 80 dB(A)
No vibration transmission to the floor of the compression room
No segregation of powder in the feeding system which can occur with machine vibration

Smart HMI

The control system interface provides an intuitive operating environment and Smart-Touch HMI, which permits move, zoom, and scroll gestures. The HMI environment offers a comprehensive on-board help capability, which includes a vast array of multi-media help files to present procedures and to support operation and maintenance.

Containment Solutions

KORSCH offers a wide range of containment solutions on most machine models, including DryCon^® and WipCon^® executions. With proven solutions across the full containment range (OEB 3, OEB 4, OEB 5), KORSCH provides a fully turnkey system which is engineered to meet the specific requirements of the project. In partnership with the customer, KORSCH specialists define critical process parameters, including containment requirements, peripheral integration, and automation design. KORSCH engineers are expert in developing the concept, execution, integration, and final SMEPAC testing to fully validate the containment capability.

XL 400⁴ MFP DryCon^®

The XL 400⁴ MFP DryCon^® is a single-sided single and multi-layer high-speed rotary tablet press for processing highly active but not highly toxic ingredients.

The DryCon^® execution permits contained access to the compression zone and eliminates the requirement for personal protection equipment (PPE) during operation.

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XL 400⁴ MFP WipCon^®

The XL 400⁴ MFP WipCon^® is a high-speed, flexible tablet press that offers a comprehensive Wash-in-Place and high-containment (OEB 4, OEB 5) capability for the production of highly active or potent compounds.

The WipCon^® execution permits contained access to the compression zone and eliminates the requirement for personal protection equipment (PPE) during operation and cleaning.